Universal cutter with servo drive technology

The continuously working cutter can optionally be designed with a horizontally or vertically operating cutting table.  An electronic cam disc guarantees an optimal utilisation of the machine.

Installation dimensions

Length: 1.400 mm
Width : 900 mm
Lower edge of clay column: 900 mm

Equipment variants

• Measuring system: Laser measuring systems
• Universal base frame to support chamfering device and cutting table: Cutting table drive with planetary gear, cutting table changing system, continuously adjustable crank radius
• Chamfering device
• Clay column adjustment
• Oiling
• Vertical cutting table with: Wire cleaner, automatic wire feeder, table and wire lifting device

Production range

• Facing bricks
• Pavers
• Accessories
• Fine ceramics

Schneideinrichtung für Hintermauer- und Langlochziegel

Inline Schneideinrichtung für die Produktion von Hintermauer-und Langlochziegeln

Die Einrichtung wird über ein elektronisches Kurvenprogramm gesteuert, welches eine flexible/variable Einstellung der Schnittlänge ermöglicht. 
Maximale Stillstände für Wartung, Drahtwechsel, usw. (≤ 5 %).

Technische Daten

Schnittleistung: max. 35 Schnitte pro Minute

Maße

• Tonstrangbreite: TBmax = 1000 mm
• Tonstranghöhe: THmax = 300 mm
• Abschnittlänge: TSmin = 100 mm
• TSmax mit zwei Drähten = 430 mm

Ausstattung

• Grundrahmen aus einer Stahlkonstruktion mit integriertem Transportband
• Antriebstechnik SEW Servogetriebemotore
• Automatische Drahtnachziehvorrichtung
• Mittlere Drahtunterstützung
• Mechanischer Drahtreiniger
• Variable Schnittlängenverstellung
• Produktschonende Batzenzuführung über die fliegende Welle

Zusatzeinrichtung

• Wechselschneidtisch für einen zügigen Formatwechsel
• Elektronischer Drahtreiniger
• Tonstrangführungssytem
• Signiereinrichtung
• Automatische Beölung über eine Ölrolle mit Vorratstank

Bat cutters and multi-wire cutters

Cutting and punching technology for heavy clay products

Product sizes:

• Facing bricks DF, NF, etc.
• Common bricks 2 DF, 3 DF, etc.
• Pavers
• Other ceramic products

Working method

• continuous

Cutting system

• Vertical cut: Wire cut (soft extrusion)
• Vertical cut (stiff extrusion)

Additional equipment

• Additional length measuring device (when shorter bats are cut, e.g. when starting the extruder – shredding function)
• Effective output: The output depends on the bat length and the clay column speed. The bat cutter does not determine the output.

Split tile cutter

Technical features

1. Sturdy welded steel structure serves as base frame
2. The drive elements are maintenance-free, guided in ball bearings and linear steel bearings
3. A measuring roller/measuring tape with pulse generator measures the clay column speed.
4. The electronic control system assures a high cutting precision.
5. The system is driven by two servo motors with electronic cam discs.

The electronic cam disc also allows for larger cutting lengths.

The decision which cutting table is the appropriate one depends on the output, variety of product sizes and whether a wire or a knife is more suitable to cut the material.

Product sizes:

Type 4163 - Wire cut

Clay column width (TB), max.: 80 mm
Clay column height (TH), max.: 330 mm
Clay column cutting thickness (TS) min/max: 160/330 mm

Type 4163-S - Wire cut, special size

Clay column width (TB), max.: 120 mm
Clay column height (TH), max.: 450 mm
Clay column cutting thickness (TS) min/max: 160/450 mm

Type 4164 - Knife cut

Clay column width (TB), max.: 50 mm
Clay column height (TH), max.: 330 mm
Clay column cutting thickness (TS) min/max: 160 / 330 mm

Working method

Types 4163, 4163-S and 4164 work continuously. After the cut, the wire cutters type 4163 and 4163-S draw a gap between the cut product and the clay column.  The wire moves back through this gap into its home position.  The knives of the knife cutter type 4164 swing outwards after the cut and move back alongside the clay column to their home position. In their home position, the knives swing back inwards.