Modular architecture and flexible scalability (assign PLC I/O points to elements such as actuators, sensors, etc.).
Easy-to-use, intuitive windowing system increases user efficiency.
Record and evaluate all malfunctions with reference to the schematic diagram. Fault message archiving in an alarm journal. Notification via text message or email (optional).
Use visualization tool to configure all process parameters e.g. conveying elements, actuators, scales, discharging equipment, controllers, cells etc.
Information on conveying elements, actuators and detectors with reference to schematic diagram for quick fault analysis from the control room.
„Pathfinder“ query tool locates available, alternative and suitable workflow route.
Configure specific lag times for each unit within the conveying path to reduce overall no-load operations. Minimizes wear on mechanical equipment and saves energy.
Reroute the bulk material to a different upstream destination bin and/or from a different downstream source bin; either implemented at operator request or triggered automatically based on empty/full status messages.
Full graphical display of all stages along the flow route. Indicates status messages and runtimes for all equipment for troubleshooting.
Multidimensional adjustment of major, minor and micro ingredients for maximum accuracy of proportioning and metering.
Central configuration of task parameters such as target quantity, time and performance and source/destination data. Parameters can be edited while operations are running.
Control and monitor conveyor equipment, complex conveying and handling systems as well as continuous and discontinuous mixing operations.
Check all functions prior to commissioning using the integrated diagnostic virtual test bench. Retrofits and upgrades can be carried out smoothly in very short timeframes (usually one weekend).
Grinding and Mixing
Batch-managed acceptance of raw materials with the CellaTrace production control system.
Acceptance and storage using system-integrated calibrated scales.
Automatically created discharge certificates.
Receipt and storage of goods using bar code labelling.
Inventory posting with bar code scanner.
Integration of laboratory analyses in the CellaTrace production
Standardised laboratory data interfaces.
Automatic dispatch of analyses also by e-mail.
3 Grinding and Mixing
Recipe-managed grinding and mixing processes.
Continuous admixture of product components.
Temperature controlled disinfection processes.
4 Extrusion / Pelletizing
Optimized process steps to increase the output of extruding and pelletizing processes.
Extensive options for convenient handling on site.
Online relubrication control.
Transfer of shipping orders via the customer’s ERP system.
24-hour access to the loading station (even without staff on site).
Access control via RFID transponder chip and fully integrated video surveillance.
Screen navigation to the specified loading bays.
Automatic vehicle number plate recognition for the issue of delivery notes.
Creation of a digital signature on the delivery note.
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